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Toasted Barrel Bourbon: What It Is—and 11 Bottles to Try

Toasted Bourbon

Toasted barrel bourbon is a whiskey that undergoes a secondary aging process in a specially toasted (rather than charred) barrel. This method, inspired by winemaking traditions, involves gently heating the oak to bring out caramelized sugars and rich, nuanced flavors. The result? A smoother, sweeter, and more complex bourbon experience. Toasted barrel finishes often introduce notes of vanilla, marshmallow, and baking spices, making them a favorite among whiskey enthusiasts seeking something a little different.

If you’re ready to explore the world of toasted barrel bourbons, here are 11 standout bottles to try!

1. Michter’s US1 Toasted Barrel Finish Bourbon

1. Michter's US_1 Toasted Barrel Finish Bourbon
PC Michter’s Bourbon

One of the pioneers of the toasted barrel trend, Michter’s delivers a bourbon that’s rich with layers of caramel, vanilla, and cocoa. The subtle smokiness and long, smooth finish make it a must-try for any fan of finished whiskeys.

You can find it here

2. Elijah Craig Toasted Barrel

2. Elijah Craig Toasted Barrel
PC Elijah Craig

This offering from Heaven Hill takes their classic Elijah Craig Small Batch and gives it a secondary aging in toasted new oak barrels. The result is a creamy, spice-laden whiskey with hints of charred marshmallow, dark chocolate, and cinnamon.

You can find it here

3. Woodford Reserve Double Oaked

3. Woodford Reserve Double Oaked
PC Woodford Reserve

A crowd favorite, this double-oaked bourbon gets its character from a second aging in heavily toasted, lightly charred barrels. Expect a rich, dessert-like experience with prominent notes of vanilla, caramel, and baked apple.

You can find it here

4. Jefferson’s Reserve Twin Oak Custom Barrel

4. Jefferson's Reserve Twin Oak Custom Barrel
PC Jefferson’s Reserve

Using a proprietary aging process with grooved, toasted barrels, Jefferson’s Reserve offers a bourbon with an intense oak influence. It’s loaded with deep caramel and spice notes, balanced beautifully with a silky mouthfeel.

You can find it here

5. Penelope Toasted Series Bourbon

5. Penelope Toasted Series Bourbon
PC Penelope Bourbon

Penelope Bourbon takes their signature four-grain whiskey and finishes it in toasted barrels, creating a harmonious blend of sweet and savory flavors. With layers of honey, butterscotch, and oak, this bottle is as inviting as it is complex.

You can find it here

6. Old Forester 1910 Old Fine Whisky

7. Basil Hayden’s Toast
PC Basil Hayden’s

Inspired by a historic production mishap, this double-barreled expression features a heavily toasted finish that brings out rich chocolate, dried fruit, and vanilla custard notes. It’s an indulgent, cozy bourbon perfect for slow sipping.

You can find it here

7. Basil Hayden’s Toast

7. Basil Hayden’s Toast
PC Basil Hayden’s

A softer, more approachable take on toasted bourbon, Basil Hayden’s Toast incorporates brown rice in its mash bill, adding a subtle nuttiness. The gentle toasting of the barrels enhances the sweetness, offering a smooth, easy-drinking whiskey.

You can find it here

8. Cooper’s Craft Barrel Reserve

8. Cooper's Craft Barrel Reserve
PC Cooper’s Craft

This Kentucky gem undergoes a unique chiseled and charred barrel aging process, creating extra surface area for the whiskey to interact with. The result? A bold yet balanced profile with notes of toasted oak, baking spices, and vanilla bean.

You can find it here

9. Wyoming Whiskey Double Cask

9. Wyoming Whiskey Double Cask
PC Wyoming Whiskey

Finished in both new and used barrels, this Wyoming Whiskey expression gains its toasty character from a secondary aging process that enhances its caramel, toffee, and vanilla profile. It’s a warm, comforting bourbon with a lingering finish.

You can find it here

10. Nulu Toasted Bourbon

10. Nulu Toasted Bourbon
PC Nulu Bourbon

Nulu has been making waves with its small-batch toasted barrel releases, offering a rich profile of caramelized sugar, baking spices, and toasted marshmallow. Its smooth yet bold character makes it a standout for toasted barrel lovers.

You can find it here

11. Peerless Toasted Barrel Bourbon

11. Peerless Toasted Barrel Bourbon
PC Peerless Bourbon

Known for their grain-to-glass philosophy, Peerless delivers a toasted barrel bourbon with deep layers of vanilla, cocoa, and oak spice. The balance of sweetness and warmth makes this a delightful sipping whiskey.

You can find it here

Toasted barrel bourbons offer a unique twist on classic American whiskey, bringing out richer, sweeter, and more complex flavors. Whether you’re a seasoned aficionado or a curious newcomer, these twelve bottles are a fantastic way to experience the magic of the toasted finish. Cheers to discovering your next favorite sip!

Now Check Out Some Great Rye Whiskies

Ryes
@PC Best Bits Worldwide

For whiskey lovers, rye has become a cornerstone of the spirits world, thanks to its spicy character and historical significance. Rye whiskey’s bold, peppery flavor profile makes it a versatile choice for sipping neat, enjoying on the rocks, or elevating classic cocktails like the Manhattan and Old Fashioned. Whether you’re a seasoned connoisseur or just beginning your rye journey, these ten bottles showcase the best of what rye whiskey has to offer.

Find all the ryes here

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